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MIC Reactor
Highest-throughput microchannel systems.
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PRODUCTS
MIC Reactor
Process intensification principles.
● Mixing Mechanism:
-A comb-like insert structure in rectangular channels induces fluid stratification at low Reynolds numbers, significantly increasing interfacial contact area and generating chaotic mixing effects.
-Rapid and thorough mixing is achieved by stretching, shearing, and stacking to disrupt flow periodicity and redistribute streamlines.
-Rectangular channels maintain ideal plug-flow characteristics with no rotational effects, delivering heat transfer performance equivalent to conventional microchannel reactors.
● Structural Advantages:
-Drawn-formed rectangular tubes with smooth inner walls and welding-free surfaces.
-Precision-machined inserts with high flatness, enabling flexible insertion/removal.
-Adjustable liquid holdup via a dual-end tube plate, allowing interchangeable configurations (1, 2, 4, or 8 passes).
● Scalability:
-Identical minimum channel dimensions across lab-scale, pilot-scale, and industrial systems.
-Scale-up achieved solely through parallel channel arrangement.
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Structure and parameters
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Small-scale test equipment |
Pilot and industrialization |
| MIC Reactor | SLMIC30 | SLMIC60 | SLMIC300 | SLMIC45000 |
| Liquid Holdup | 30ml | 60ml | 300ml | 45L~ |
| Channel Size | 12×1.5mm2 | 12×1.5mm2 | 18×3.2mm2 | 18×3.2mm2 |
| Flow Rate Range | 0.5~15L/h | 0.5~15L/h | 10~150L/h | ~10000L/h |
| Design Pressure (MPa) | 0-5MPa | |||
| Design Temperature (℃) | -20～200（Customized） | |||
| Reactor Material | 316L，C276，Zirconium, etc. | |||
Industrial Applications
| Reaction type | Reaction Equation | Reaction Type | Reaction Equation |
| Diazotization |  |
Friedel-Crafts alkylation |  |
| Addition reaction |  |
Polymerization |  |
| Friedel-Crafts acylation |  |
Diazocoupling |  |
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Pesticide Industry Case: 3000t/chlorobenzene nitration reaction |
Parameter | Batch Reactor | PMG MIC Reactor |
| Manpower | 6 | 3 | |
| Footprint | 240m2 | 6m2 | |
| Efficiency | 6 hours | 40 minutes | |
| Conversion rate | 80% | 86% | |
| Continuity | Intermittent | Continuous | |
| Safety | Spraying phenomenon | High | |
| Equipment Cost | Low | Slightly lower | |
| Characteristics | High pollution, low efficiency | Efficient, continuous, safe |
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Pesticide Industry Case: 3000t/chlorobenzene nitration reaction |
Parameter | Batch Reactor | PMG MIC Reactor |
| Manpower | 6 | 3 | |
| Footprint | 180m2 | 12m2 | |
| Efficiency | 12 hours | 10 minutes | |
| Continuity | Intermittent | Continuous | |
| Safety | Spraying phenomenon | High | |
| Equipment Cost | Low | Slightly lower | |
| Characteristics | High pollution, low efficiency | High Efficiency, continuous, safe |
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