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Microchannel Reactor
Strongest reactor for liquid-liquid and gas-liquid phases
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PRODUCTS
Microchannel Reactor
What is a Microchannel Reactor?
Definition: A microchannel reactor is characterized by micron-scale channels (10-1000 μm), fabricated via precision machining to achieve efficient heat and mass transfer. It is highly suitable for liquid-liquid and gas-liquid phase reactions, making it one of the most versatile reactor types.
Core Features:
● Heat transfer coefficient up to 25 kW/(m²·K), with mass transfer efficiency 1-3 orders of magnitude higher than traditional reactors.
● Ideal for highly exothermic, fast reactions, and high-selectivity processes.
Key Advantages
Efficient Heat and Mass Transfer
● Micron-scale channels increase the specific surface area by 100-200 times, reducing mixing time to milliseconds or even microseconds, thereby accelerating reactions.
● Continuous production mode significantly enhances efficiency.
Precision Control and Inherent Safety
● Temperature control accuracy of ±1°C, minimizing side reactions and improving product purity and yield.
● Eliminates risks of thermal runaway and explosions, suitable for high-risk reaction systems.
Modular Scale-Up Production
● Linear capacity expansion via parallel channels, with a single-unit throughput of 2000 tons/year.
● Seamless transition from lab-scale to industrial production, avoiding traditional "scale-up effects".
Compact Design and Easy Installation
● Skid-mounted frame design allows mobility and stacking, saving space.
● Reduces labor, energy consumption, and overall costs.
Smart Development and Rapid Deployment
● Real-time monitoring, data traceability, and pre-installed process databases shorten R&D cycles by 50%.
Core Value
High efficiency, safety, and flexibility to meet continuous production demands in pharmaceuticals, new energy, fine chemicals, and other industries.
Structure and Parameters
 |
Model |
SLM1.6 |
SLM10 |
SLM50 |
SLM280 |
|
Single-piece per Plate (ml) |
1.6 |
10 |
50 |
280 |
|
|
Number of Reaction Plates |
1-20（customizable） |
||||
|
Design Pressure (MPa) |
5 |
||||
|
Design Temperature（℃） |
-40～200 |
||||
|
Heating Method |
Double-sided Heat Exchange |
||||
|
Internal Thermocouple |
Yes |
||||
|
Material |
316L，C276，TA2、SiC etc. |
||||
Industrial Applications of Microchannel Reactor
| Reaction Type | Reaction Equation | Reaction Type | Reaction Equation |
| Chlorine Gas Chlorination |  |
Butyllithium |  |
| Fluorine Gas Fluorination |  |
Methylation |  |
| Coupling Reaction |  |
Nitration Reaction |  |
|
Pesticide Industry Case: 4000t/a Nitration Reaction |
Parameter | Batch Reactor | Microchannel Reactor |
| Manpower | 12 | 3 | |
| Footprint | 230m2 | 6m2 | |
| Efficiency | 2h | 3 mins | |
| Conversion rate | 90% | 92% | |
| Continuity | Batch | Continuous | |
| Safety | Low | High | |
| Equipment Cost | low | Slightly lower | |
| Characteristics | High pollution, low efficiency |
High efficiency, green, environmental protection |
|
Pharmaceutical Industry Case: 3000t/a Butyllithium Reaction |
Parameter | Batch Reactor | Microchannel Reactor |
| Manpower | / | 3 | |
| Footprint | / | 6 m2 | |
| Efficiency | / | 40 seconds | |
| Continuity | Batch | Continuous | |
| Safety | Low | High | |
| Equipment Cost | / | Similar | |
| Characteristics |
High Safety Risks Prevent Industrial Adoption |
High Efficiency and Safe |
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